How To Fix Headphone Wires Without Soldering | Easy Steps

So you just came home after finishing your office work and now you want to relax your mind by watching some web series on Netflix. But, you see that the wire of your headphones is slightly damaged which causing distortion of sound in the middle of your series. So to get you out in that situation, we will tell you in this article how to fix headphones wires without soldering.

You probably think that you can't do this kind of stuff. But if you follow this guideline of "how to fix headphones wires without soldering" carefully. Then, you will see how easy this is.

How To Fix Headphone Wires Without Soldering

How To Fix Headphone Wires Without Soldering ?

Although soldering can be an effective solution, but not everyone has the necessary tools or skills to do so. Thankfully, there are another ways to fix headphone wires without soldering. In this guide, we'll walk you through some simple steps and techniques to repair your headphone wires using basic tools and materials.

So let's see how to fix headphones wires without soldering.

Step 1. Assess the damage

Examine your headphones to identify the source of the problem. Look for any visible signs of damage such as frayed wires, a loose connection, or a damaged jack.

Step 2. Gather the material

To fix the headphones wires without soldering. You'll need to gather some material such as a sharp blade or scissors, wire strippers, scotch tape, and a lighter or heat gun. You can easily find this materials at your home. Their is another important thing you should have while fixing headphones is an extra AUX cable.

Step 3. Cut of the AUX cable

First, carefully cut the AUX cable from 6-7 cm away from the connector. Keep in mind, don't cut the AUX cable too short otherwise it will go to waste. So keep the focus on cutting.

Step 4. Remove the Rubber Sheath

Create a small opening on rubber sheath using a wire strippers. Wire stripper will be an excellent choice to do this step. Now, bend the rubber sheath and make a small cut in it carefully so that it won't cut the inside wires of the sheath. Then, do this step again on the other side as well.

Step 5. Time to Clean the Coating

After cutting the sheath, nylon thread will come out. Nylon thread is a coating which used to layer the copper wire to increase its strength. So, we have to clean the coating by burning the narrow nylon thread up to 1 cm with the help of a lighter. Light the wire up to 1 cm for split second. Put off the fire by blowing wind, once it burns the wire up to 1 cm. After this process, the will be ripped.

Step 6. Cut the Headphone Cable

Now, cut the headphones wire same way you cut the AUX cable from 3 cm away from the connector. Then, repeat the same process of cleaning the coating on your headphones as well.

Step 7. Twist the Wires

You will may see 3-5 wire on your headphones. But, you need to connect 3 wires from your headphones to 3 wires of the AUX cable.

Red, blue, and gold are the most common colors are used in manufacturing of wires. However, some headphones may have yellow instead of gold and green instead of blue.

Twist the wire will be a difficult task. So, do this carefully.

You know that the gold color is referred to ground. So, twist the AUX gold color wire together with gold color wire of your headphones. Twist the same color of the wires to both cables.

Step 8. Separate the wire

You have to coat the twisted wires using a scotch tape because they are insulation.

Now, you can watch web series on Netflix and relax your mind.


In this article we gave you the guide of How To Fix Headphone Wires Without Soldering in easy steps. We hope that these steps fixes your headphones. If not then you should go to the repair shop near you.

"Have a Nice Day"

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